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ALtech ALstep - Economical Label Applicator

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ALtech ALstep – Economical Label Applicator

Key Features

  • Compact, cost-effective “workhorse” label applicator range
  • Economy “E” series up to 18 m/min; Performance “S” series up to 30 m/min
  • Standard widths: 100 mm (S), 200 mm (M); 100 mm (E) for the economy version
  • Modular design with application systems for almost any labelling task
  • Fanless anodised aluminium control box for reliable operation in harsh environments
ALstep compact label applicator
ALstep compact label applicator

Overview

The ALstep features a durable, versatile mechanical design that can be mounted in any orientation. Side-access web threading and a clearly numbered web path make changeovers fast and effortless, even in tight spaces.

Available in two sizes — S (up to 100 mm label width) and M (up to 200 mm) — ALstep achieves dispensing speeds up to 30 m/min (20 m/min for the M version), driven by a high-performance stepper motor and precise web tension control.

Its modular construction offers a wide range of configuration and application options, making it adaptable for demanding labelling tasks.

Label Application Options

Fixed peeler with adaptive sponge roller
Fixed peeler with adaptive sponge roller
Spring-loaded peeler with multi-disk roller
Spring-loaded peeler with multi-disk roller
Pneumatic peeler with sponge or multi-disk roller
Pneumatic peeler with sponge or multi-disk roller
L-shaped pendulum peeler
L-shaped pendulum peeler
Air-blow system with or without piston
Air-blow system (with or without piston)

Build & Customisation

If a standard solution isn’t available, our team can engineer custom label application systems or machine configurations for your process.

ALstep applicators support label reels up to 300 mm diameter (approx. 450 m) on a 76 mm industry-standard core for extended, uninterrupted operation.

The unwind/rewind holding disks and separate LCD control unit are made from durable anodised aluminium; the disks are virtually unbreakable, and the fanless control box ensures reliable performance in demanding industrial environments.

Technical Specifications

Specification Details
Label Width Max 100 mm (E & S) / Max 200 mm (M)
Control LCD display with 6 function buttons
Standard Alarms End of roll / Web break
Pieces Labelled Counter Standard
Unwind Unit Diameter 300 mm (S & M), 220 mm (E), 76 mm core (all models)
Batch Coder (TT, TIJ, CIJ, Hotfoil) Optional
Full Inline TT/DT Printer Optional (e.g., Sato / Zebra) — ALstep T
Pneumatic Application Optional
Max Line Speed 18 m/min (E), 30 m/min (S), 20 m/min (M)
Label Positioning Electronic (mm)
Missing Labels Recovery Standard
Transparent Label Sensor Optional
Near End of Reel Check Optional
Encoder Optional
Power Consumption 400 W
Power Supply 240 V – 50 Hz
ALstep operation animation
ALstep operation animation

Models

ALstep S (Left Hand)
ALstep S (Left Hand)
ALstep S with ALbelt Conveyor – Top labelling
ALstep S with ALbelt Conveyor (Top labelling)
ALstep S with ALbelt Conveyor – Wraparound side labelling
ALstep S with ALbelt Conveyor (Wraparound side labelling)
ALstep S with X/Y adjustment bracket
ALstep S with X/Y adjustment bracket
ALstep E (Economical version)
ALstep E (Economical version)