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Industrial filling and capping systems

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Filling and capping

Industrial Filling and Capping Systems

We offer equipment and integrated monoblocks from global manufacturers, tailored to the requirements of the food, beverage, cosmetics, household chemical, and pharmaceutical industries. The systems are designed to handle products of various viscosities, foaming, or chemically aggressive nature, ensuring automated dosing and container sealing.

Functional and Technical Features

Dosing Methods: Depending on product specifications and required precision, the equipment is fitted with volumetric (piston), weight, or mass flow (Coriolis) meters.
Capping Control: Servomotor-driven capping heads ensure constant and measurable tightening force (torque), preventing thread damage.
Maintenance and Washdown: Design and materials allow for the integration of CIP/SIP (Clean-in-Place / Sterilize-in-Place) systems for automated line rinsing and sterilization between product batches.
Format Changeover: Mechanical and software adjustments allow the line to adapt to different container sizes or shapes (bottles, caps).

Technical Parameters (Limits)

Equipment configuration and final assembly are customized for specific production tasks. Below are the operating ranges of the available systems:

Parameter	Technical Data (From - To)
Production capacity	1,000 – 60,000 units per hour
Filling volume	5 ml – 5,000 ml (and more using bulk container lines)
Dosing accuracy	±0.1% – ±0.5% (depending on product and meter type)
Torque accuracy	±0.1 Nm – ±0.3 Nm
Packaging types	Glass, PET, HDPE bottles, jars, vials, jerrycans
Cap types	Screw caps, push-on caps, pumps, triggers, aluminum caps
Materials	AISI 304 / AISI 316L stainless steel, FDA-certified materials
Optional equipment	Nitrogen dosing, air laminarization, ISO 5 cleanroom protection

Industry Applications

Systems are configured according to specific working environments:

Food and Beverages: Hot-fill, Ultra-clean execution.
Cosmetics and Household Chemicals: Processing viscous, sticky, or foaming liquids; anti-corrosion execution for aggressive environments.
Pharmaceuticals: Sterile filling and compliance with validation standards.